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CCEA GCSE Chemistry · Redox, Rusting & Iron
Mini-Lesson

Redox, Rusting & Iron

This mini-lesson walks you through the whole of CCEA Unit 2, section 2.2 — Redox, Rusting & Iron: what oxidation and reduction really mean, how to spot oxidising and reducing agents, why iron rusts and how we stop it, and how iron is extracted in the blast furnace.

Make a guess: what do oxidation and reduction really keep track of?

  1. Mission 1What do 'oxidation' and 'reduction' really mean?
  2. Mission 2Why let one metal corrode to save another?
  3. Mission 3Why put limestone in a blast furnace?

Work through each screen, answer the questions as you go (some are wordy, some pick apart equations) and collect ⭐ stars. Screens flagged Higher go beyond the Foundation core. Press Start when you're ready.

Defining redox · oxygen & hydrogen

Oxidation and reduction — the oxygen way

The first way to define these terms is in terms of oxygen (or hydrogen):

  • Oxidation is the gain of oxygen (or loss of hydrogen).
  • Reduction is the loss of oxygen (or gain of hydrogen).

A reaction in which both oxidation and reduction happen is called a redox reaction — they always go together, because one substance can only lose oxygen if another gains it.

2CuO + C → 2Cu + CO₂copper oxide LOSES oxygen (reduced) · carbon GAINS oxygen (oxidised)

Watch out: "reduction" does not mean the amount gets smaller. It means a substance has lost oxygen (or, as we'll see next, gained electrons).

Quick check

Oxidised or reduced?

?In the reaction Fe₂O₃ + 3CO → 2Fe + 3CO₂, what happens to the iron oxide (Fe₂O₃)?
Higher · defining redox · electrons

The electron way — OIL RIG

The deeper definition is in terms of electron transfer. Remember it with OIL RIG:

OIL Oxidation Is Loss (of electrons) RIG Reduction Is Gain (of electrons) Zn → Zn²⁺ oxidised (loses 2e⁻) 2e⁻ Cu²⁺ → Cu reduced (gains 2e⁻)
Zn + Cu²⁺ → Zn²⁺ + Cu. Zinc loses electrons (oxidised); copper ions gain them (reduced).

Common slip: people mix up OIL RIG because losing negative electrons feels like "going down". It doesn't — losing electrons is oxidation; gaining electrons is reduction.

Quick check

Following the electrons

?A magnesium atom changes into a magnesium ion: Mg → Mg²⁺ + 2e⁻. Using OIL RIG, the magnesium has been…
Higher · oxidising & reducing agents

Agents: who does what to whom?

In a redox reaction we name the two reactants by the job they do:

  • An oxidising agent oxidises the other substance — so it gains the electrons and is itself reduced.
  • A reducing agent reduces the other substance — so it gives away electrons and is itself oxidised.
Zn + Cu²⁺ → Zn²⁺ + CuZn = reducing agent (gives e⁻) · Cu²⁺ = oxidising agent (takes e⁻)

The classic trap: the oxidising agent is the one that gets reduced. It sounds backwards, but the oxidising agent causes oxidation in something else by taking that thing's electrons.

Quick check

Name the agent

?In 2Mg + O₂ → 2MgO, the magnesium gains oxygen. Which species is the oxidising agent?
Sort it

Oxidation or reduction?

Tap a half-reaction, then tap the box it belongs in. (Use OIL RIG and the oxygen rules.)

🔺 Oxidation

🔻 Reduction

Mission 1 check

What do 'oxidation' and 'reduction' really mean?

?Zinc oxide is heated with carbon: 2ZnO + C → 2Zn + CO₂. A student says the zinc oxide is reduced because there is less of it at the end. What does reduced really mean here?
Mission 2 of 3

Why let one metal corrode to save another?

Make a guess: why bolt a zinc block onto a steel ship?

The rusting of iron

What rusting needs

Rusting is the slow oxidation of iron. For iron to rust, two things must both be present:

  • oxygen (from the air), and
  • water (moisture).

Remove either one and the iron will not rust. The classic test uses three test tubes with a nail in each:

rusts no rust no rust A B C air + water boiled water + oil layer (no air) dry air, sealed + drying agent (no water)
Only tube A (water and air) rusts. B has no air; C has no water — proving both are needed.

Why each control works: boiling the water drives out dissolved air, and the oil layer stops more dissolving (B). The drying agent (e.g. anhydrous calcium chloride) keeps the air dry (C). Salty water makes rusting faster.

The rusting reaction

Rust is hydrated iron(III) oxide

When iron rusts it gains oxygen, so the iron is oxidised. The product, rust, is hydrated iron(III) oxide:

iron + oxygen + water → hydrated iron(III) oxide4Fe + 3O₂ + 2xH₂O → 2Fe₂O₃·xH₂O  (rust)

Because the iron loses electrons to oxygen, rusting is a redox reaction — the iron is oxidised and the oxygen is reduced.

Good to know: rust's flaky, crumbly oxide does not stick to the metal underneath, so fresh iron keeps being exposed and the rusting continues — unlike aluminium, whose oxide forms a protective layer.

Quick check

Reading the experiment

?In the three-test-tube experiment, why does the nail in boiled water sealed under a layer of oil not rust?
Preventing rust · barrier methods

Keep the air and water out

Most rust prevention works by putting a barrier between the iron and the air/water, so one of the two conditions can never reach the metal:

  • Painting — cheap, used on cars, bridges and railings.
  • Oiling / greasing — for moving parts like tools and chains.
  • Coating with plastic — e.g. on garden chairs and dish racks.
  • Galvanising — coating with a layer of zinc.

Galvanising is clever: the zinc is a barrier, and if the coating is scratched the zinc still protects the iron by sacrificial protection — coming up next.

Preventing rust · sacrificial protection

Sacrificial protection

Attach a more reactive metal (such as zinc or magnesium) to the iron. Because it is higher in the reactivity series, it gives up its electrons and corrodes instead of the iron — it is "sacrificed" to save the iron:

steel (iron) hull Zn e⁻ sea zinc block (more reactive than iron) Zn → Zn²⁺ + 2e⁻ : the zinc corrodes instead
Zinc or magnesium blocks bolted to a ship's hull or a pipeline corrode first, protecting the iron beneath.

Must be MORE reactive: sacrificial protection only works if the attached metal is above iron in the reactivity series. Tin (below iron) would do the opposite — it makes the iron rust faster once the coating is scratched.

Match it

Match the prevention method

Tap a method on the left, then tap how it works on the right.

Mission 2 check

Why let one metal corrode to save another?

?A galvanised (zinc-coated) steel bucket gets a deep scratch, so bare steel shows. Months later, the steel at the scratch has still not rusted. Why?
Mission 3 of 3

Why put limestone in a blast furnace?

Make a guess: why put limestone in a blast furnace?

Extraction of iron

Iron from its ore

Iron (used, mostly as steel, in bridges and structures because of its strength) is less reactive than carbon, so it is extracted by reduction with carbon in a blast furnace. Three raw materials go in (plus hot air):

  • Iron ore — haematite, which is iron(III) oxide, Fe₂O₃ (the source of the iron).
  • Coke — mostly carbon (fuel and reducing agent).
  • Limestone — calcium carbonate, CaCO₃ (to remove acidic impurities).

Hot air is blasted in at the bottom to burn the coke and supply the oxygen and heat for the reactions.

Reactions in the blast furnace

Inside the blast furnace

Three key reactions extract the iron, and a fourth removes the impurities:

ore, coke, limestone in waste gases out Fe₂O₃ + 3CO → 2Fe + 3CO₂ CO₂ + C → 2CO C + O₂ → CO₂ (hottest zone) hot air hot air molten slag molten iron slag iron
Reactions, hottest at the bottom. The molten iron sinks; the less dense slag floats on top and is tapped off separately.
C + O₂ → CO₂1 · coke burns in hot air (very exothermic — provides heat)
CO₂ + C → 2CO2 · more coke reduces the CO₂ to carbon monoxide — the reducing agent
Fe₂O₃ + 3CO → 2Fe + 3CO₂3 · carbon monoxide reduces the iron(III) oxide to iron
Role of the limestone

Removing the impurities → slag

The ore contains sandy, acidic impurities (mainly silicon dioxide, SiO₂). The limestone deals with them in two steps:

CaCO₃ → CaO + CO₂limestone decomposes in the heat (thermal decomposition)
CaO + SiO₂ → CaSiO₃calcium oxide + sand → calcium silicate (molten SLAG)

The molten slag (calcium silicate) runs to the bottom and floats on the denser molten iron, so the two can be tapped off separately. The slag is used in road-building and cement.

So the limestone's job is to remove acidic impurities from the iron ore as easily-removed slag — it does not become part of the iron.

Quick check

The reducing agent

?In the blast furnace, which substance directly reduces the iron(III) oxide to iron (Fe₂O₃ + 3CO → 2Fe + 3CO₂)?
Calculate

Balance the equation

1Balance: Fe₂O₃ + __ CO → 2Fe + 3CO₂. What number goes in the blank in front of CO?
CO
Hint: there are 3 oxygen atoms in Fe₂O₃ and you need 6 oxygen atoms in 3CO₂. Count the carbons.
Mission 3 check

Why put limestone in a blast furnace?

?Iron ore from a new mine contains a lot of sand (silicon dioxide, SiO₂). Why does the furnace operator add limestone?
Recap

The facts to know

Oxidation: gain of oxygen / loss of hydrogen / loss of electrons (OIL)

Reduction: loss of oxygen / gain of hydrogen / gain of electrons (RIG)

Oxidising agent: gains electrons → itself reduced

Reducing agent: gives electrons → itself oxidised

Rusting needs: oxygen and water → hydrated iron(III) oxide

Prevention: barrier (paint/oil/galvanise) + sacrificial (more reactive metal)

Blast furnace: C + O₂ → CO₂; CO₂ + C → 2CO; Fe₂O₃ + 3CO → 2Fe + 3CO₂

Limestone: removes acidic impurities as slag (calcium silicate)

You've covered the key ideas in CCEA Unit 2, section 2.2 — Redox, Rusting & Iron. Press Finish to see your score.

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